Production Planning Platform Powered By AI

Whether your production plans involve make-to-order, make-to-stock, process-heavy, or pure assembly products, Solvoyo will help you optimize your plans in different time horizons and enable you to synchronize demand, inventory, production, and material plans.

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Not A Follower

Production Planning aims to use the available capacity optimally to build the right product mix, with the right quantity, at the right time, while minimizing cost. Depending on different time horizons and scope, the industry uses varying names for the production planning activity: Long-Run Capacity Planning, Rough-Cut Capacity Planning, Master Production Plan, Production Schedule, DDMRP…

The classical approach de-couples demand planning, inventory optimization, production planning, and MRP. Solvoyo’s DDMRP solution is the integrated and automated way of coupling all these, enabling you to sense and react to changes in demand at the speed of business. With Solvoyo’s DDMRP solution, you can finally start taking prescriptive actions against both predictable (opening/closing plants, seasonality, promotion) and unpredictable (sudden changes in demand, breakdowns in production resources) events. All the fire-fighting, sudden shifts in priorities, and acts of desperation are now in the rearview mirror. You will have a provably better overall performance and fewer incidents that require a heroic response.

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What can you achieve with Solvoyo
Production Planning Solution?

Plan production at different levels of detail for multiple time horizons

As the time frame gets shorter, the production plans need to be detailed, but with fewer options to change the production constraints. The daily production schedule for a CPG company has to be specific to a line with all of its resources and materials assigned. On the other hand, longer-term production plans can be less detailed, and the production constraints can be modified at a cost. As an example, a rough-cut plan that is 6 to 18 months out for a CPG company will have more flexibility in modifying the skilled resource pool, adding line capacity, or authorizing overtime. Solvoyo platform provides a full-scope capability to plan production at all levels of aggregation or detail, including LRCP, RCCP, DDMRP, and detailed production scheduling. Furthermore, long- and mid-term production plans can be immediately reconciled with detailed plans on the same platform.

Perfom what-if-analyses to evaluate capacity modification options

The Solvoyo platform allows you to plan even the most complex production operations. You can perform what-if analyses with these constraints, enabling the planner to create, store, recall, and compare scenarios. Whether presenting investment options to the executive management, or supporting an S&OP or IBP process, or deciding on next week’s Master Production Schedule, our clients find the ability to compare scenarios easily on one platform and quantify the trade-offs extremely valuable.

Track production plan compliance, diagnose the root cause of the gaps and improve

Solvoyo’s exception-based analysis tools track how production requirements change over time, and the diagnostic tools provide insights into any misalignment between the production schedule and the material requirements. By keeping track of actions from the rough-cut plan to the detailed schedule, the Solvoyo platform keeps sufficient detail to identify critical decision points and to enrich our AI/ML algorithms for better performance over time.

As the time frame gets shorter, the production plans need to be detailed, but with fewer options to change the production constraints. The daily production schedule for a CPG company has to be specific to a line with all of its resources and materials assigned. On the other hand, longer-term production plans can be less detailed, and the production constraints can be modified at a cost. As an example, a rough-cut plan that is 6 to 18 months out for a CPG company will have more flexibility in modifying the skilled resource pool, adding line capacity, or authorizing overtime. Solvoyo platform provides a full-scope capability to plan production at all levels of aggregation or detail, including LRCP, RCCP, DDMRP, and detailed production scheduling. Furthermore, long- and mid-term production plans can be immediately reconciled with detailed plans on the same platform.

Usually, production capacity constraints include:
Line availability
Equipment capacity
Component and material availability
Shift availability, including shift calendar
Critical skills
Labor rules, including overtime
Financial constraints on investment

Are your production operations process-heavy or assembly or a mix? Whatever is the case, the Solvoyo platform allows you to plan even the most complex production operations. Furthermore, you can perform what-if analyses with these constraints, enabling the planner to create, store, recall, and compare scenarios. Whether presenting investment options to the executive management, or supporting an S&OP or IBP process, or deciding on next week’s Master Production Schedule, our clients find the ability to compare scenarios easily on one platform and quantify the trade-offs extremely valuable.

Solvoyo’s exception-based analysis tools track how production requirements change over time, and the diagnostic tools provide insights into any misalignment between the production schedule and the material requirements. By keeping track of actions from the rough-cut plan to the detailed schedule, the Solvoyo platform keeps sufficient detail to identify critical decision points and to enrich our AI/ML algorithms for better performance over time.

inventory-reduction

25%

Inventory Reduction
on-time-fulfillment

60%

On-Time Fulfillment & Availability

Case Studies

Automatic diagnostics help you act faster: Our cloud engine detects significant changes in demand, supply, lead times, OTIF rates, and our user-friendly dashboards provide real-time visibility to issues
Our platform provides a Digital Twin for your supply chain and supports what-if analysis for evaluating different options for supplier networks, manufacturing sites, or delivery schedules
Our platform provides a Digital Twin for your supply chain and supports what-if analysis for evaluating different options for supplier networks, manufacturing sites, or delivery schedules
Detect Adapt Strategize Optimize
ML and advanced analytics in action: Forecasts, safety stocks, replenishment recommendations are automatically adjusted in light of changing demand and operational constraints so your teams can focus on strategizing
ML and advanced analytics in action: Forecasts, safety stocks, replenishment recommendations are automatically adjusted in light of changing demand and operational constraints so your teams can focus on strategizing
Our platform automates decision-making by providing prescriptive actions such as replenishment plans, production schedules, and pricing actions in response to current conditions